Visualize and quantify factory air leaks with acoustic cameras. We report leak volume, financial losses, and CO2 emissions in a comprehensive quantitative report.
20-30% of compressed air used in Japanese factories is lost through leaks in piping and joints. This is equivalent to approximately 3% of Japan's total electricity consumption, resulting in enormous energy costs and CO2 emissions. However, most air leaks produce high-frequency sounds inaudible to the human ear and are invisible to the naked eye, so they have been overlooked for years.
AirMore's air leak inspection service uses acoustic imaging cameras (AlgoLeak AL64) to precisely identify even the finest leaks. Inspections can be performed while the factory is operating, with no need to stop production lines. After the inspection, we calculate the leak volume, annual financial losses, and CO2 emissions for each leak point, and deliver a detailed report with prioritized improvement recommendations. Our practical improvement proposals include repair methods, required materials, and labor estimates to ensure reliable cost reductions.
Five steps from initial inquiry to effectiveness verification to achieve air leak improvement.
We assess your factory size and equipment to propose the optimal inspection plan. Please feel free to contact us for a consultation.
We use acoustic cameras (AlgoLeak) to precisely identify air leak locations in your factory. Performed during operation with no impact on production.
We calculate leak volume, financial losses, and CO2 emissions for each leak point. Improvement effects are visualized based on quantitative data.
We deliver a detailed report including priority repair rankings, repair methods, required materials, and labor estimates. You can begin improvements immediately.
We provide end-to-end support from repair assistance to post-improvement effectiveness verification, ensuring reliable cost reductions.
Comprehensive inspection of the entire piping network in a large-scale factory. Hundreds of leak points were identified, and priority-based repairs were implemented, achieving annual cost savings of 8 million JPY. Reduced compressor workload also contributed to extending equipment lifespan.
Even in environments with strict hygiene standards, we safely performed non-contact inspections using acoustic cameras. Air leaks were identified without stopping production lines, reducing the number of operating compressors from 3 to 2, significantly lowering electricity costs and contributing to energy saving targets.
Ultrasonic detectors precisely identified micro-leaks in areas adjacent to clean rooms. The root cause of pressure instability issues that had gone unresolved for years was finally identified. After repairs, stable pressure supply was restored, also improving product yield rates.
It depends on the size of the factory, but for a typical factory (under 30,000 m²) it takes about one day. For small factories (under 10,000 m²), it can be completed in half a day.
Yes. Since we use ultrasonic detectors, the diagnosis can be performed while the factory is operating, with no impact on the production schedule. However, if you wish to detect very minute leaks, performing the diagnosis during factory shutdown is preferable.
We provide a quote based on the factory area and number of equipment. Considering the cost reduction effect, in many cases the investment can be recovered in a short period (1–2 years). Please feel free to start with a free consultation.
We cover all manufacturing industries that use compressed air, including automotive, food, semiconductor, chemical, paper, and more.
Looking to reduce compressed air costs at your factory? Want to understand the true extent of your air leaks? Start with a free consultation.