Air consumption30 days
BeforeAfter
Leaks by type
● Fittings 45%
● Couplers 25%
● Valves 18%
● Other 12%
CO₂ emissionst-CO₂
Repair status
*Screen image for illustration
Compressed Air Kaizen DX
Turn wasted compressed air
into factory profit.
Start small and see your savings.
From detection to repair and verification — all in AirHub.
Savings this month (annualized)¥0
Repairs completed0 / 3
Monthly¥29,800+
Lower power costs
Cut wasteful compressed air use
Reduce CO₂
Drive decarbonization with numbers
Easier inspections & reports
Less burden on site, continuous improvement
PROBLEM
Is your air leak program
stuck on any of these?
In many factories, air leak programs are invisible, hard to sustain and disconnected.
01No clear picture
No clear picture
of the leaks
Where, how much and how costly the leaks are is never quantified, so countermeasures can't be prioritized.
02Inspections rely on
Inspections rely on
people and paper
Records depend on individual experience and paper. Know-how isn't shared and improvement doesn't last.
03Sourcing repair parts
Sourcing repair parts
takes time
Identifying, quoting and ordering parts takes time, delaying repairs of leaks you've already found.
04Can't report to management
Can't report to management
or show CN progress
Without numbers, savings can't be reported to management or counted toward carbon neutrality.
0%approx. (estimates vary)
The share of compressor power
lost to air leaks.
Leaks at piping, fittings, couplers and valves steadily increase with age — and losses keep growing unless you act.
Rising electricity prices
Leaks keep compressors running needlessly, consuming power and money.
Leaks keep compressors running needlessly, consuming power and money.
About 80% of Japan's power is thermal
Cutting air leaks directly cuts CO₂.
Cutting air leaks directly cuts CO₂.
KAIZEN CYCLE
Don't stop at finding leaks. Run the fastest kaizen cycle.
A connected workflow from detection to repair and verification speeds up improvement on the shop floor.
01Visualize
LEAK LIVE and the dashboard show leakage and losses in real time.
LEAK LIVE / Dashboard02Diagnose & record
Map leaks on the piping drawing; flow, cost and CO₂ are calculated and recorded automatically.
Diagnosis (map) / Leak records03Repair & source
Carry out the repairs you need, sourcing parts straight from pneumatic parts search.
Parts search & procurement04Verify
Check post-repair results in yen and CO₂ and feed them into the next improvement.
Diagnostic reportsVIDEO
AirHub kaizen
in one minute.
"We know we have air leaks, but nothing gets fixed." "We don't know where to start." This video shows what AirHub can do about those challenges.
What is AirHub? Compressed Air Improvement Platform in 1 Minute (1:45, Japanese)
TRY IT
Try it yourself!
Air Leak Hunter
Six air leaks are hiding somewhere in this factory. Invisible to the eye, they show up as color contours of sound through an acoustic camera.
Found one? Click to repair it. Every fix adds the annual waste you stopped, in yen and CO₂.
Point the acoustic camera to find leaksLow ← Sound pressure → High
Move your mouse to use the acoustic camera.
Hold it over a leak to see the sound as color contours
Hold it over a leak to see the sound as color contours
All 6 leaks repaired
You found ¥0 of annual waste in this factory.
AirHub turns "find → repair → verify" into a daily routine.
Every repair turns
into yen, right away.
Annual loss stopped by repairs¥0
Annual CO₂ emissions (equivalent)0.000 t-CO₂
Repairs0 / 6
*Assumptions: compressed air ¥2.6/m³, CO₂ factor 0.441 kg-CO₂/kWh, 24/7 operation. Leak volumes in the game are fictional. Amounts in Japanese yen.
FEATURES
Seven features linking
the floor and management
Don't stop at visualization — fix and report, all on one platform.
01 / 07Scroll to switch features
FEATURE 01
Leaks and losses, always on screen.
Share the urgency across floor and management.
"LEAK LIVE" at the top of the screen constantly shows plant-wide leakage (L/min) and losses (yen/yr), and the dashboard visualizes them from multiple angles.
- Air consumption trends and leak rates by building/line
- Share by leak type and leak rank
- Kaizen savings and leak cost by gas type
AirHubTotal leakage128.4 L/min Total loss¥1,742,300/yr
Air leak rate by building/line
Building 1
Building 2
Assembly
Inspection
Kaizen savings this month
¥412,800 /yr annualizedFEATURE 02
Improvement lasts
when it gets recognized.
AirHub expresses the impact of each person's air leak improvements as annual cost. Recognition is the strongest motivator, creating a "try → get praised → keep going" cycle.
- Kaizen savings by person and department
- Objective data for evaluations and awards
- An eye for detail that spreads beyond air leaks
AirHub ─ AnalyticsFY2026
Air leak savings by person (annual)
Yamada
Sato
Suzuki
Tanaka
Takahashi
FEATURE 03
Anyone can see exactly where
each leak is on the drawing.
Draw piping routes on the plant drawing and map each leak (Leak No.) as you record it. Instead of paper notes or someone's memory, locations become a shared team asset.
- Manage floor plans and piping drawings
- Track status per Leak No. (open / in progress / done)
- Start the next diagnosis and repair from the same drawing
AirHub ─ Diagnosis (map)Fukuoka Plant, Building 1
FEATURE 04
Field records turn into
yen and CO₂ on the spot.
Every leak is converted automatically using your registered unit prices and factors. Conditions can be adjusted to your own rates.
- Compressed air ¥2.6/m³
- Electricity ¥25.1/kWh
- CO₂ factor 0.441 kg-CO₂/kWh, etc.
AirHub ─ Leak recordsLeak No. L-2
Automatic calculation (example: Leak No. L-2)
Leak flow21.3 L/min
Annual loss≈¥29,108
Equivalent annual CO₂≈0.511 t-CO₂
Settings
| Compressed air | 2.6 yen/m³ |
| Electricity | 25.1 yen/kWh |
| CO₂ factor | 0.441 kg-CO₂/kWh |
FEATURE 05
Ready-to-use material for management
and carbon-neutral reporting.
Diagnosis date, number of leaks, annual loss, annual CO₂ and repair completion rate in one list. Past diagnoses are managed together and reports download in one click.
- Reports that speak in metrics
- List management and downloads
- Report-ready with no extra editing
AirHub ─ Diagnostic reports
| Date | Leaks | Annual loss | CO₂ | Repaired | |
|---|---|---|---|---|---|
| 2026/09/12 | 38 | ¥1,742,300 | 30.6t | 82% | |
| 2026/06/10 | 52 | ¥2,318,900 | 40.7t | 61% | |
| 2026/03/08 | 71 | ¥3,105,400 | 54.5t | 35% |
FEATURE 06
From finding the leak to sourcing
the repair parts, without a break.
Search piping, fittings, couplers, valves and tools by category, size or keyword, and add the selected part numbers to your cart together. Parts can also be selected directly from the diagnosis record screen.
- Search by category, size and keyword
- Select parts directly from leak records
- Pay with points from our own carbon credit
AirHub ─ Parts search
Coupler 1/4
Leak-free coupler1/4 / Add to cart
One-touch fittingφ8 / Add to cart
Self-fusing tapeTemporary fix / Add to cart
Ball valveRc1/2 / Add to cart
FEATURE 07
From equipment master to multi-plant management —
the foundation for daily operation.
Register and manage compressors, dryers, pressure gauges, flow meters and gateways. Missing telemetry is detected with anomaly alerts.
- Equipment master, floor and piping drawings
- Multi-tenant (switch between companies and plants)
- "CN NEWS" and "Air Q&A" coming soon
AirHub ─ EquipmentSample Co., Ltd. / Fukuoka Plant ▼
| Equipment | Type | Status |
|---|---|---|
| COMP-01 | Compressor | Receiving |
| DRY-01 | Air dryer | Receiving |
| FLOW-01 | Flow meter | Receiving |
| PRS-03 | Pressure gauge | No-data alert |
| GW-01 | Gateway | Online |
*Screen images for illustration
ORIGINAL
Two mechanisms that make
kaizen fun and lasting
Building a kaizen culture
When results are visible,
When results are visible,
kaizen keeps going.
Share each person's kaizen savings, recognize contributions and encourage positive action on the floor. The eye for detail developed through leak hunting leads to more small discoveries in other areas too.
Contribution by member (annual savings)Live updates
TryGet recognizedKeep goingBuild confidence
*Screen image for illustration
Original carbon credit | Patent pending
Turn your savings into
Turn your savings into
the next improvement.
CO₂ reductions from better compressed air operation are converted into AirMore's own points, which can be used to buy repair parts at AirMore Shop.
CO₂ reductionRecord the reduction
in power use
in power use
Points backAirMore's own
carbon credit
carbon credit
Buy partsUse at
AirMore Shop
AirMore Shop
AirMore Shop points (illustration)
12,480 pt
12,480 pt
What's new: Conventional carbon credit schemes struggle to credit "CO₂ reductions achieved by using less." Our own scheme makes it possible. The more you improve, the more you save up for your next improvement.
SYSTEM
Start right away with
a minimum of sensors
Data from key points goes to the cloud via a gateway. No large-scale construction required.
Flow meter and power sensor are requiredThey capture total leakage and the compressor's energy cost.
Gateway placed to suit your siteIt uses an LTE connection, so you can install it wherever you like.
Spot anomalies quicklyCatch problems such as pressure drops or rising moisture early.
Multiple plants on one screenMulti-tenant support lets you switch between companies and plants.
SIMULATOR
What's the "hidden loss"
in your factory?
Just move the sliders to estimate the annual cost and CO₂ of your air leaks.
1200
1 (faint hiss)60 (clearly audible)
1,0008,760 (24/7)
10%100%
Annual cost of air leaks
¥0
Wasted power per year0 kWh
Annual CO₂ emissions (equivalent)0 t-CO₂
Expected annual savings at the target repair rate¥0
*Assumptions: compressed air ¥2.6/m³, power intensity 0.1035 kWh/m³, CO₂ factor 0.441 kg-CO₂/kWh. Amounts in Japanese yen. Actual results depend on your equipment and operating conditions and are not guaranteed.
RESULTS
Results always shown in numbers:
yen, CO₂ and power
Inspection work turns directly into quantitative data that serves management.
Cost reduction¥100,000s to millionsper year
Putting a price on leaks sets priorities, and the repair rate tracks follow-through.
CO₂ reductionTens to hundredsof t-CO₂ per year
Wasted power is calculated and disclosed as CO₂ — a track record for carbon neutrality.
EfficiencyInspection hoursgreatly reduced
Standardized, paperless inspections and shorter lead times for parts.
Repair rate (continuous improvement built in)100%Go for it!
Dashboards and reports keep results in view so improvement takes root.
From our air leak
diagnosis workCases from our air leak diagnosis service
diagnosis workCases from our air leak diagnosis service
≈¥24.3M
Annual air leak loss found at one large factory. Invisible losses are often bigger than you'd think.
Loss ≈ 1/5
In one case, diagnosis and repair cut annual losses from over ¥3 million to around ¥600,000.
*Results vary depending on your equipment and operating conditions.
01
All in one place
From finding and quantifying leaks to sourcing repair parts, everything happens on one platform. You don't stop at visualization — you go on to fix.
Detect → Record → Source → Verify02
Supports a kaizen culture
A system that recognizes improvement drives proactive action. An eye for detail leads to more small discoveries beyond air leaks.
Kaizen savings by person03
Diagnosis based on objective data
Works with dedicated instruments such as the AlgoLeak (AL64) air leak imaging camera. Diagnosis is based on measured data, not guesswork or experience.
Works with AlgoLeak (AL64) and more*AlgoLeak is AirMore Co., Ltd.'s own brand.
PRICING
Start small,
recover the cost for sure
An initial diagnosis sets your baseline, then you move on to running the improvement cycle.
STEP 01 ─ SETUP
Install sensors and gateway
- Flow meter and power sensor are required
- Gateway chosen based on Bluetooth range
- Cost depends on the number of sensors
STEP 02 ─ SETUP
Create your factory profile
- Draw and register floor plans and piping routes in AirHub
- Cost depends on the number of diagnosis points, etc.
Initial costSTEP 01 + STEP 02Several hundred thousand to over a million yen
STEP 03 ─ OPERATION
Visualize → diagnose → repair cycle
- AirHub monthly subscription
- Monthly fee per cloud gateway
- Annual contracts available
Monthly¥29,800+
Improve your compressed air and recover the cost for sure. Please contact us for a detailed quote. (Prices in Japanese yen, excl. tax)
FAQ
Frequently asked questions
before introduction
What sensors are required?
A flow meter and a power sensor are required. Pressure gauges and dew point meters are added as needed. The gateway is selected based on Bluetooth communication range.
How is pricing structured?
At introduction, there are costs for installing sensors and the gateway and for creating the factory profile (each from several hundred thousand to over a million yen). Operation is an AirHub monthly subscription from ¥29,800. A monthly fee applies per cloud gateway. Annual contracts are also available.
Can we manage multiple plants together?
Yes. AirHub is multi-tenant, so you can switch between and manage multiple companies and plants.
How can we report the savings?
Diagnostic reports list the diagnosis date, number of leaks, annual loss, annual CO₂ emissions and repair completion rate, and can be downloaded in one click. You can use them as-is for management reports and carbon-neutral progress.
What is the original carbon credit?
It is AirMore's own scheme (patent pending) that awards the CO₂ reductions achieved by compressor energy savings as points usable at AirMore Shop.
Can you also carry out air leak diagnosis?
Yes. AirMore provides an air leak diagnosis service, using dedicated instruments such as the AlgoLeak (AL64) air leak imaging camera to diagnose based on measured data.
Find the savings
in your factory.
Compressed air kaizen DX you can start small.
From visualizing current leakage, losses and CO₂ onward, we'll work alongside you.
Feel free to get in touch!
Call us+81-75-950-3566
― Protect the planet through air leak kaizen ―