Hydraulic Seal

Simply add to hydraulic fluid. No disassembly required - restores seals and O-rings to stop oil leaks from the inside.

RISLONE Hydraulic Seal Oil Leak Stop Additive RP-41820

Just Pour to Seal Hydraulic Oil Leaks

RISLONE Hydraulic Seal is a hydraulic fluid leak stop additive developed by Rislone in the United States. Simply pour into the hydraulic tank and circulate to penetrate seals and O-rings that have hardened and shrunk due to aging, restoring their flexibility and elasticity. It also forms a polymer oil film on microscopic scratches on metal sliding surfaces to seal leak paths.

No disassembly of cylinders or pumps is required. Since the equipment can be treated while operating, downtime is minimized, and the high costs of parts, labor, and lost production associated with seal replacement are significantly reduced.

Just pour into fluid - no disassembly or shutdown
Restores flexibility of hardened seals & O-rings
Forms polymer oil film on metal surfaces to seal leaks
Removes harmful deposits like sludge & varnish
Compatible with mineral & synthetic oils (ISO VG 32/46/68)
No adverse effects on hoses or painted surfaces

How It Works

Simply add to hydraulic fluid and circulate. Three actions stop the leak.

1

Seal Restoration

Penetrates rubber seals and O-rings that have hardened and shrunk due to aging. Restores polymer flexibility and elasticity, recovering sealing performance.

2

Oil Film Formation

Forms a polymer oil film on microscopic scratches on metal sliding surfaces. Seals leak paths and also reduces metal-to-metal friction and wear.

3

Cleaning & Protection

Removes harmful deposits such as sludge and varnish caused by fluid oxidation. Keeps the entire system clean and maintains performance.

Comparison with Conventional Methods

Comparison ItemHydraulic SealSeal Replacement (Conventional)
Equipment DisassemblyNot RequiredRequired (cylinder disassembly)
Equipment ShutdownNot Required (treat while operating)Required (hours to days)
Work TimePour + circulate approx. 30 minHalf day to several days
Required ExpertiseJust pour (no special skills needed)Hydraulic equipment expertise required
CostAdditive cost onlyParts + labor + downtime losses
Secondary BenefitsFluid cleaning & wear reductionNone

Product Lineup

Two volumes available to match your equipment size.

Hydraulic Seal RP-41820 950mL
950
mL
RP-41820
Standard bottle for small to medium equipment
Treatment capacity: up to approx. 30L of fluid
Hydraulic Seal RP-61821 3.8L
3.8
L
RP-61821
Large bottle for medium to large equipment
Treatment capacity: up to approx. 121L of fluid

Dosage Guide

Preventive
1.5%
15mL per liter of fluid
For preventive addition during regular changes
Standard
3%
30mL per liter of fluid
For mild to moderate leaks
Enhanced
6%
60mL per liter of fluid
For long-neglected leaks

Product Specifications

  • Product NameRISLONE Hydraulic Seal
  • Part NumberRP-41820 (950mL) / RP-61821 (3.8L)
  • TypeHydraulic fluid leak stop additive
  • Compatible FluidsMineral oil, synthetic oil (ISO VG 32/46/68)
  • Dosage (Preventive)15mL/L (1.5%)
  • Dosage (Standard)30mL/L (3%)
  • Dosage (Enhanced)60mL/L (6%)
  • Applicable ComponentsPump seals, control valve seals, actuators, rams, cylinders, O-ring boss fittings, hydrostatic transmissions
  • Time to EffectHours to days after circulation
  • Usage RestrictionsNot for brake hydraulics or power steering
  • SafetyNo adverse effects on hoses or painted surfaces
  • ManufacturerRislone (USA, near Detroit, Michigan)
  • Japan SalesAirMore Co., Ltd. (authorized dealer)

Applications

🏭

Manufacturing Lines & Industrial Machinery

Treat hydraulic cylinder leaks on injection molding machines, presses, and machine tools while they continue operating. Avoid production stoppages.

🚧

Construction & Civil Engineering Equipment

For hydraulic leaks on excavators, wheel loaders, and dump trucks. Respond immediately on-site to minimize work interruptions.

🌾

Agricultural & Forestry Machinery

For hydraulic systems on tractors, combines, and more. Reduce the risk of losses from breakdowns during busy seasons and support stable operation.

🚢

Logistics & Port Facilities

For forklifts, table lifts, and cargo handling equipment. Ideal for batch maintenance at facilities with large equipment fleets.

Case Study

Hydraulic Seal Case Studies

Case 01 Injection Molding Machine
Hydraulic Cylinder
Repeat Order

Sealed oil leak from a 32 MPa high-pressure cylinder. Resolved without cylinder replacement.

An oil leak occurred on an injection molding machine hydraulic cylinder (32 MPa). By adding Hydraulic Seal, the leak was stopped without replacing the cylinder. The satisfied customer has since placed repeat orders.

32 MPa
Operating Pressure
No Replacement
Cylinder Body
Case 02 Table Lift
Hydraulic Cylinder
All Units Sealed

30 units running for 20 years without maintenance - all cylinder leaks stopped.

Oil leaks had developed on all cylinders of 30 table lifts that had been operating for 20 years without maintenance. By adding Hydraulic Seal, all leaks were sealed, avoiding a large-scale equipment replacement.

30 Units
Units Treated
20 Years
No Maintenance
All Units
Successfully Sealed
Case 03 Shearing Machine
Horizontal Hydraulic Cylinder
Sealed Without Teardown

A 20-year-old shearing machine — horizontal cylinder leak stopped with no disassembly.

A shearing machine (Aizawa Tekkosho ADH625) in service for about 20 years developed an oil leak from its horizontal hydraulic cylinder. With a non-standard oil seal costing 100,000 yen or more to replace, Hydraulic Seal was simply added to the oil and stopped the leak with no teardown.

~20 Years
In Service
No Teardown
Cylinder Body
¥100k+
Seal Swap Avoided

Read the full case study →

Frequently Asked Questions

When added to and circulated through hydraulic oil, it penetrates seals and O-rings that have hardened or shrunk due to aging, restoring flexibility and elasticity. Furthermore, it forms a polymer oil film on minute scratches on metal surfaces, sealing leak paths.

Yes. Simply pour it into the hydraulic oil tank and run the equipment normally (circulate for about 30 minutes). Disassembly of cylinders or pumps is not required, and the equipment can be processed while in operation.

No. Hydraulic Seal is exclusively for hydraulic oil. It cannot be used with brake fluid or power steering fluid.

In many cases, the effect can be confirmed within a few hours of circulation after addition. Depending on the severity of the leak, it may take several days.

It is effective for seepage to mild leaks caused by deterioration of seals and O-rings. For severe leaks caused by physical damage to the seal or large cracks, seal replacement may be necessary.

Want to Learn More About Hydraulic Seal?

Please feel free to contact us for product details, quotes, and consultation on implementation.

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